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  1. #1
    American Pikey BizJetGuy's Avatar
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    Air Compressor Amp Draw

    I've had this Craftsman AC for a few years now and had no issues at all at our house in Texas running it from the standard 110V wall outlet with a 15A breaker. With our new house, however, it's pulling quite a bit on start-up. Sometimes so much so that the breaker trips occasionally.

    The circuit is the same as our house in Texas - 15A for the garage outlets only - so I don't believe there is any additional draw from somewhere else in the house.

    In my past aviation electrical experience, I've seen where there are some breakers that are just flat-out touchier than others and I believe I may have one of those.

    Thoughts?

    The house just doesn't have the access needed to install heavier wiring for a 20A breaker so that isn't an option.
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    It's Who You Know That Counts luvtolean's Avatar
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    Shared circuit?

    Or crap wiring.

    Or your compressor is dying.
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  3. #3
    American Pikey BizJetGuy's Avatar
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    Quote Originally Posted by luvtolean View Post
    Shared circuit?

    Or crap wiring.

    Or your compressor is dying.
    Shouldn't be crap wiring - the house isn't even a year old (but that doesn't eliminate that theory).

    I may have them check for a shared circuit but there is really nothing else on in the house that would be drawing much.

    I hope the compressor isn't dying - it's only a few years old and has been pretty well maintained.
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    It's Who You Know That Counts luvtolean's Avatar
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    I definitely share your breaker theory, just throwing some other ones out.
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  5. #5
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    House I lived in in Kentucky had kitchen outlets that shared a circuit with the garage. It's not impossible.

    Do you have a way to measure the current draw?
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    Who's driving? G-ForceJunkie's Avatar
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    How far is the panel from the garage? If you can, I would string a 20 amp circut with 12ga wire for the compressor. But the easiest thing is to see what else is drawing off your compressor circut and eliminate it if possible. Also, if you have one, put a clamp meter on the compressor and see exactaly what its drawing. If its within range, then I would start looking for crappy wiring. If the outlets have been "back wired", pull them out and wire them with the side screws. You'll get more contact that way. I've run across outlets that were backwired wrong, the wire shoved in the release hole. Last, it couldnt hurt to put a new, name brand CB in there, perhaps the delay or rating on yours is too low because its faulty/cheap crap/etc.

  7. #7
    Now with custom avatar. SomeStrangeGuy's Avatar
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    Are you using an arc fault or ground fault breaker in there? If so, yank that crap out.

    Then, everything GFJ said, make sure you're seeing 12ga wire everywhere, should have a yellow or orange jacket.

    Then, realize inrush is probably 25-30a , but breakers have to have more than a surge to trip them so that shouldn't be it.

    In the end, Im going with crap breaker or combo long wiring issue.
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    كافر figment's Avatar
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    most likely a wiring issue. Newer homes are using 14ga wire (15a) breakers. Older homes used 12ga wire. 14ga wire heats up much faster.

    Quote Originally Posted by BizJetGuy View Post
    The house just doesn't have the access needed to install heavier wiring for a 20A breaker so that isn't an option.
    If the breaker box is in the garage, an easy fix is to run a 12 ga 20amp circuit for the garage. You really need 20 amps for tools like this.
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    Believe abtech's Avatar
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    It may also have a startup capacitor that is failing on the compressor. This causes a much larger current surge on startup.

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    "Able was I ere I saw Elba..." Baketech's Avatar
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    Lots of good tips so far...but I'll add one in case you haven't already tried it...

    Home compressors have shit unloaders, or none at all...and will generally be hard to start with the low voltage conditions that you most likely have.

    It's a pain in the ass, but you can bleed it down every time you are done with it, and it will start easier, and continue to restart while it's up to temp....

    At any rate, a circuit upgrade is in order...
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  11. #11
    American Pikey BizJetGuy's Avatar
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    Quote Originally Posted by SomeStrangeGuy View Post
    Are you using an arc fault or ground fault breaker in there? If so, yank that crap out.

    Then, everything GFJ said, make sure you're seeing 12ga wire everywhere, should have a yellow or orange jacket.

    Then, realize inrush is probably 25-30a , but breakers have to have more than a surge to trip them so that shouldn't be it.

    In the end, Im going with crap breaker or combo long wiring issue.
    There are two outlets in the garage and the one at the far side (third bay) is GFCI. I didn't think about that - you may be on to something.

    That's the easiest fix so I'll yank that one ASAP and see what happens.

    As for running a 12ga 20A run from the panel to the garage - that's all but impossible unless I rip out tons of sheetrock. The panel is in the basement on the opposite side of the house and the garage, while attached, is about as standalone as you can get while still being part of the house.

    Thanks for the brainstorming
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  12. #12
    كافر figment's Avatar
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    Quote Originally Posted by abtech View Post
    It may also have a startup capacitor that is failing on the compressor. This causes a much larger current surge on startup.
    yes, thats a good possibility, especially since it seems to be a startup issue
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  13. #13
    Now with custom avatar. SomeStrangeGuy's Avatar
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    I'm somewhat of a bonehead...I had 12ga in my old place.
    Here, I have a ~6 year old 26gal compressor in the garage running on a 15a circuit wired with #14 wire that is roughly 55 linear feet from the panel. Its on a shared circuit with other random crap.
    Never had an issue with it.

    I did have an issue in one of the bedrooms with a vacuum cleaner tripping one of the breakers when we first moved in. Finally figured out it was a trash breaker. New breaker and no problems since.


    Not sure why Im just realizing this now....but thought I would share.
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  14. #14
    American Pikey BizJetGuy's Avatar
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    Quote Originally Posted by SomeStrangeGuy View Post
    I'm somewhat of a bonehead...I had 12ga in my old place.
    Here, I have a ~6 year old 26gal compressor in the garage running on a 15a circuit wired with #14 wire that is roughly 55 linear feet from the panel. Its on a shared circuit with other random crap.
    Never had an issue with it.

    I did have an issue in one of the bedrooms with a vacuum cleaner tripping one of the breakers when we first moved in. Finally figured out it was a trash breaker. New breaker and no problems since.


    Not sure why Im just realizing this now....but thought I would share.
    That's actually good to hear. Similar situ here - about a 50' run with (what I'm guessing is) 14ga wire with a 15A breaker.

    I never had an issue with this compressor at our previous home, with similar parameters (minus the GFCI outlet). We are still under our new home warranty and are due for our 11 month check-up. I'll request that they change out the breaker at that time.

    BTW - the compressor is 2HP / 25 gallon and is about 4 years old.
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  15. #15
    American Pikey BizJetGuy's Avatar
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    Quote Originally Posted by luvtolean View Post
    I definitely share your breaker theory, just throwing some other ones out.


    Much appreciated - gives me some other areas to look...
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  16. #16
    American Pikey BizJetGuy's Avatar
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    Quote Originally Posted by Baketech View Post
    At any rate, a circuit upgrade is in order...
    How are you at drywall?

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  17. #17
    Now with custom avatar. SomeStrangeGuy's Avatar
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    If you pop the GFI does the compressor even get voltage?

    If it's on a GFI receptacle chain I'd expect the GFI to pop first, but I have heard of funky breakers doing things behind GFI's.
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  18. #18
    It's Who You Know That Counts luvtolean's Avatar
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    Quote Originally Posted by abtech View Post
    It may also have a startup capacitor that is failing on the compressor. This causes a much larger current surge on startup.


    That's what I was getting at with the "compressor dying".

    Moving it could've tweaked something in there.

    Bake's idea is good to. You should blow it down every night (you use it) anyway.
    "It's not debt per se that overwhelms an individual, corporation, or country. Rather, it is the continuous increase in debt in relation to income that causes trouble." --Warren Buffett

  19. #19
    Commuter Express! JohnnyDiablo's Avatar
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    I used to have breaker popping problems at my house. I ran some 10g for 50ft out to my pool pump and reconfigured it from 110 to 220. My amp draw I assume is now balanced across the two lines at the breaker box.

    On my agenda is to swap the AC compressor motor for a 220 motor and locate it out to the shed with a red caged light so I dont forget and leave it on. Plumb air lines back into the garage via copper.
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  20. #20
    Now with custom avatar. SomeStrangeGuy's Avatar
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    It's a craftsman he said, if it's anything like mine it bleeds itself down automatically
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  21. #21
    كافر figment's Avatar
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    Quote Originally Posted by SomeStrangeGuy View Post
    It's a craftsman he said, if it's anything like mine it bleeds itself down automatically
    but you can get the parts list online if its a craftsman too. All you need is the part number and you can order a new capacitor if needed. Very nice.

    In addition, like has been said, If the cause was GF related the GFI would have tripped.

    14ga is small like angelhair pasta!
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  22. #22
    كافر figment's Avatar
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    Quote Originally Posted by BizJetGuy View Post


    Much appreciated - gives me some other areas to look...
    what type of panel/breakers do you have?
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  23. #23
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    Quote Originally Posted by figment View Post
    but you can get the parts list online if its a craftsman too. All you need is the part number and you can order a new capacitor if needed. Very nice.

    In addition, like has been said, If the cause was GF related the GFI would have tripped.

    14ga is small like angelhair pasta!
    My current compressor was a freebie. Brother bought two of em at $100 each. Cheap chinese piece of crap! Anyhow the 2nd thing that went on it was the pressure switch.

    I replaced it with this from Grainger at sub$30. Bought one for 90 to 125 psi and adjusted it down to 90psi as thats what my tools tolerate.

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    Originally Posted by wdgah
    Actually, I preferred "compulsive and incessant ideological dominatrix", but it didn't roll off the tongue as well ...

  24. #24
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    Man my house must be backwards or something. Most of the house is wired with 14gauge. I had to upgrade to 12gauge. Most of the new homes I have been in have 20 amp receptacles everywhere. Obviously this doesn't help you sorry.

    I broke down and had someone come out with a trencher so I could bury some much large line to run a sub panel. If you want to stay in this home for awhile it might be worth your time to spend extra on this project.

    Good luck and let us know what you find

  25. #25
    American Pikey BizJetGuy's Avatar
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    Replaced the GFCI plug with a standard and now have a much improved situation. I still may have them look at the breaker for shits and grins.

    I didn't realize how slow this was making the motor run - the time difference before and after from trigger point to 150 psi is greatly reduced.

    Good suggestion SSG
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    Who's driving? G-ForceJunkie's Avatar
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    Just make sure that downstream of that plug, it doesnt require (for code) a GFI circut, such as in a bathroom, kitchen, etc. If it does, just replace the next outlet in the chain with the GFI.

  27. #27
    American Pikey BizJetGuy's Avatar
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    Quote Originally Posted by G-ForceJunkie View Post
    Just make sure that downstream of that plug, it doesnt require (for code) a GFI circut, such as in a bathroom, kitchen, etc. If it does, just replace the next outlet in the chain with the GFI.
    I checked the breaker box - there are individual circuits for bathrooms, kitchen, exterior outlets. I'll need to check code but I don't believe the garage is required for GFI.
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    Who's driving? G-ForceJunkie's Avatar
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    Probaly not, unless it has a sink perhaps. Thats I am wondering if further down the chain needs a GFI. Easiest way to track that circut is to buy one of those $4 circut testers that looks like a yellow plug with 3 led lights in the end. Turn that circut off and start sticking that tester in ever receptical in the house and see if any are dead, thus on that circut.

  29. #29
    Tiny Elvis sez Lookit those rotors, they're HUGE! Blorton's Avatar
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    It sounds like your house may be wired the same way mine was - a single outlet in the unfinished basement shared a gfci out to three exterior outlets near doors and a single outlet in the garage. What a crappy setup. I'm glad correcting it was easy.

    Before I traced the wiring down and saw how boogered up it was, I used to trip the gfci with less than 10a loads.

    Don't quote me on this, but I believe your garage outlet doesn't need to be a GFCI as long as it is at least 3 feet above the the floor and is not near any water sources.

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    ND4SPD's Avatar
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    You can just get a GFCI circuit breaker at which point anything attached to the circuit is protected.
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